PBY Catalina Stars & Stripes Structured Twill Cap
The PBY-5 and amphibious PBY-5A were powered by two Pratt & Whitney R-1830 Twin Wasp radial engines. Depending on variant and load, the Catalina had a range of around 4,000 km, or 2,500 miles. Patrols commonly lasted many hours, with some operational missions exceeding 20 hours and specially prepared flights remaining airborne considerably longer. Its endurance made it well suited to maritime reconnaissance, anti-submarine warfare, convoy patrol, search and rescue, minelaying, transport and night attack missions. The PBY-5 was a flying boat, while the PBY-5A added retractable landing gear for operation from land or water.
Catalinas helped locate Japanese forces during the Battle of Midway, hunted U-boats in the Atlantic and rescued downed aircrew and shipwreck survivors. Black-painted U.S. Navy aircraft known as Black Cats carried out night bombing, torpedo, strafing and reconnaissance missions in the Pacific. The aircraft was commonly called the Cat, while air-sea rescue sorties conducted by Catalinas and other aircraft were known as Dumbo missions.
About 3,300 Catalinas and closely related variants were built in the United States and Canada, while additional aircraft were produced under licence in the Soviet Union in numbers that remain uncertain. Many survive in museums and private collections, and several remain airworthy. The Catalina’s range, endurance and ability to operate from remote waters made it one of the most important maritime aircraft of the Second World War.
Product Details
Product Details | Printed Flexfit 6277 Closed-Back Structured Cap
Embark on a historical journey with our captivating warbird-themed caps! Each cap is made to order and features high-quality designs applied using a DTF (Direct-to-film) printing technique - a method that delivers crisp detail and lasting colour directly onto the fabric. Inspired by legendary military aircraft and aviators, these caps are perfect for warbird enthusiasts, air show fans, or anyone who appreciates aviation history. Add a touch of style and historical significance to your everyday wardrobe.
✈ 6 embroidered eyelets providing an ideal level of ventilation.
✈ Stretch band for the perfect fit and absolute comfort.
✈ Stylish silver under-visor.
✈ Made from 63% polyester, 34% cotton, 3% spandex twill.
Production & Shipping
Manufacturing | Flexfit 6277 Closed-Back Structured Cap
Production & Shipping times can be found here.
Made to Order
This product is made to order with production beginning once your order has been received. We are, therefore, not able to cancel or amend an order once it has been placed. This includes changes to the shipping address, size, design, or any other specifications. Please review your order details carefully before finalising your purchase.
By producing items on demand rather than in large quantities, we actively contribute to minimising overproduction and waste. We genuinely appreciate your mindful purchasing choices, which support this more sustainable approach. Thank you for your understanding and support.
Colour and Design Variations
Minor variations in colour and design placement may occur during production. As a result, some design elements may differ slightly in colour or position from it appears onscreen. For more details please see our FAQ page.
Fulfilment and Product Origin
This product ships from Canada, Latvia, United States, Mexico, Spain or United Kingdom depending on your location and stock availability.
The blank product is sourced from Vietnam and Bangladesh.
Care Instructions
Care Instructions | Flexfit 6277 Structured Twill Cap
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To maintain its shape, hand wash gently in cold water with mild detergent. |
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Do not machine wash. |
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Do not bleach. |
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Do not iron. |
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Do not tumble dry. Lay flat to dry. |
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Do not dry clean. |
Refunds & Returns
Our Returns & Refund Policy and Apparel Size Guarantees and can be found here.





