F-105 Stars & Stripes Structured Twill Cap
The F-105D was the main single-seat fighter-bomber version. Powered by a Pratt & Whitney J75 turbojet, it could reach around 1,390 mph and carry more than 12,000 lb of ordnance, including bombs, rockets, missiles and a 20 mm M61 Vulcan cannon. Its speed, range and heavy weapons load made it well suited to long strike missions from bases in Thailand against targets in North Vietnam and Laos.
During Operation Rolling Thunder, the F-105 became one of the USAF’s main strike aircraft. Thud crews attacked bridges, rail yards, supply routes, industrial targets and heavily defended air defence sites, often flying repeated missions into areas protected by radar-guided surface-to-air missiles and anti-aircraft artillery. The aircraft carried a heavy burden in the air war, but losses were severe: the USAF lost 334 F-105s in combat during the Southeast Asia War, with another 63 lost to accidents or malfunctions.
The F-105 also became closely linked with the Wild Weasel mission. Two-seat F-105F aircraft arrived in Thailand in 1966 and formed the backbone of USAF surface-to-air missile suppression during Rolling Thunder. These crews used radar-homing missiles such as the AGM-45 Shrike, along with bombs and rockets, to locate, mark and attack enemy SAM sites. The later F-105G added improved electronic warfare equipment and became the best-known Wild Weasel Thunderchief.
A total of 833 F-105s were built, including 610 F-105D aircraft. The type was gradually replaced in Vietnam by aircraft such as the F-4 Phantom II, but the Thunderchief remained one of the defining USAF combat aircraft of the war. The last F-105D was withdrawn from U.S. Air Force service in July 1980.
Why are the stripes vertical?
Great question - and you're absolutely right that the U.S. flag is usually displayed with horizontal stripes. But in this design, we’ve reimagined the flag as an artistic tribute rather than a literal representation. We chose to depict the flag as if it were hanging vertically from above, similar to how it might appear draped at a hangar entrance or suspended during a ceremony. This vertical orientation allows the iconic silhouette of the aircraft to really shine -with the red and white stripes running the length of the fuselage, it creates a bold, centred look while still honouring the flag’s spirit and symbolism.
Product Details
Product Details | Printed Flexfit 6277 Closed-Back Structured Cap
Embark on a historical journey with our captivating warbird-themed caps! Each cap is made to order and features high-quality designs applied using a DTF (Direct-to-film) printing technique - a method that delivers crisp detail and lasting colour directly onto the fabric. Inspired by legendary military aircraft and aviators, these caps are perfect for warbird enthusiasts, air show fans, or anyone who appreciates aviation history. Add a touch of style and historical significance to your everyday wardrobe.
✈ 6 embroidered eyelets providing an ideal level of ventilation.
✈ Stretch band for the perfect fit and absolute comfort.
✈ Stylish silver under-visor.
✈ Made from 63% polyester, 34% cotton, 3% spandex twill.
Production & Shipping
Manufacturing | Flexfit 6277 Closed-Back Structured Cap
Production & Shipping times can be found here.
Made to Order
This product is made to order with production beginning once your order has been received. We are, therefore, not able to cancel or amend an order once it has been placed. This includes changes to the shipping address, size, design, or any other specifications. Please review your order details carefully before finalising your purchase.
By producing items on demand rather than in large quantities, we actively contribute to minimising overproduction and waste. We genuinely appreciate your mindful purchasing choices, which support this more sustainable approach. Thank you for your understanding and support.
Colour and Design Variations
Minor variations in colour and design placement may occur during production. As a result, some design elements may differ slightly in colour or position from it appears onscreen. For more details please see our FAQ page.
Fulfilment and Product Origin
This product ships from Canada, Latvia, United States, Mexico, Spain or United Kingdom depending on your location and stock availability.
The blank product is sourced from Vietnam and Bangladesh.
Care Instructions
Care Instructions | Flexfit 6277 Structured Twill Cap
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To maintain its shape, hand wash gently in cold water with mild detergent. |
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Do not machine wash. |
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Do not bleach. |
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Do not iron. |
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Do not tumble dry. Lay flat to dry. |
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Do not dry clean. |
Refunds & Returns
Our Returns & Refund Policy and Apparel Size Guarantees and can be found here.